The electric boiler (E-boiler) and the Reboiler

In a recent project, a renowned company in the pharmaceutical sector opted for the installation of an electric boiler (E-boiler). This boiler makes it possible to produce steam in a fully electric way, which not only helps to reduce energy costs, but also fits seamlessly with the broader goals of the energy transition.

What makes this technology so special is its flexibility. The electricity that powers the E-boiler can come from both sustainable sources such as solar panels or wind turbines that the company produces itself, and from the surplus of electricity on the network. This surplus arises when the production of renewable energy exceeds demand, for example in favourable weather conditions (sun or wind). This surplus is purchased at a lower price, allowing companies to save money and at the same time reduce their ecological footprint.

The E-steam and Reboiler: the ideal duo for energy efficiency

After generating the steam by the E-boiler, it is led to a Reboiler, where the steam is converted into high-temperature 'black steam'. This high-temperature steam can then be used directly in the production process. By combining these two technologies, the energy efficiency of the installation is significantly increased. This leads to lower energy consumption and better industrial performance.

The combination of E-steam and Reboiler shows how the industry can contribute to the sustainability of society. By using renewable energy sources and optimizing production processes, the industry plays a crucial role in the global energy transition.

Technical data of the E-boiler and Reboiler

To get a good idea of ​​the scale of this project, here are some key technical details:

• Dimensions: Length of 7 meters, height of 3 meters, empty weight of 17 tons
• Design pressure: 25 bar
• Power: 10 MWe (megawatt electric)

These figures show the impressive size of the installation. The Reboiler, designed by Van de Walle Apparatenbouw, is capable of processing large quantities of steam and works optimally in a demanding industrial environment.

Van de Walle Apparatenbouw: the technical expert behind this project

At Van de Walle Apparatenbouw we played a key role in the design and execution of this project. By using specialized software such as HTRI for thermal calculations, we custom designed the Reboiler to meet the specific requirements of the customer. In addition, we performed extensive mechanical studies, coordinated production, and arranged for inspection and certification according to the PED (Pressure Equipment Directive), ensuring that the installation meets the highest safety and performance standards.

Our expertise in tailor-made technical solutions not only helps customers to realize their energy transition, but also to optimize their industrial processes for maximum efficiency and sustainability.

Conclusion: Industry as a driver of the energy transition

This project proves that industry can play an important role in the energy transition. By using technologies such as the E-boiler and the Reboiler, companies can not only reduce their energy consumption, but also contribute to the sustainability of their production processes by using renewable energy sources. This is an important step towards a greener future.

Van de Walle Apparatenbouw is proud to contribute to this change by providing innovative, sustainable solutions. We are committed to helping companies successfully implement the energy transition, while contributing to a more sustainable and responsible use of energy.

Would you like to know more about our renewable energy solutions for industry? Contact us below